Operational Technology & Automation

Operational technology
built to perform

Metcode OT delivers industrial automation, control systems, SCADA, PLC and OT integration solutions designed to improve reliability, visibility and plant performance.

0 +
Years OT Experience
0 /7
Remote Support
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OT Partner
Technologies and environments we work with

Experience across leading OT platforms

Control system modernisation and recovery
01

Control System Modernisation & Recovery

Modernise ageing, unsupported or poorly documented control systems while protecting existing plant investments and establishing a reliable engineering baseline for future operation and support.

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Plant and equipment integration
02

Plant & Equipment Integration

Integrate new machines, OEM packages, MCCs, drives, instrumentation and process equipment into existing PLC, SCADA, electrical and industrial network environments.

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Process control and plant performance optimisation
03

Process Control & Plant Performance

Improve process stability, equipment performance and operational visibility through instrumentation, control optimisation, SCADA, plant data and process-focused automation engineering.

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Plant reliability and engineering support
04

Plant Reliability & Engineering Support

Keep production-critical systems and equipment supported through automation, EC&I, electrical, industrial network, conveyor and specialist plant services delivered by Metcode OT and our specialist partners.

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Explore All Solutions

From the field to operations.

One engineering partner across the layers that connect plant equipment, control systems, operational data and the people who use them.

01
Field

Field & Instrumentation

Sensors · Valves · Actuators · Protection

Instrumentation Field Devices Protection Systems Signal Integration
02
Control

PLC / Control

PLC · Remote I/O · Drives · Interlocks

PLC Engineering Sequence Development Drive Integration Commissioning
03
Network

Industrial Network

PROFINET · PROFIBUS · EtherNet/IP · Modbus

Network Architecture Diagnostics Gateways Industrial Ethernet
04
Visualise

SCADA / HMI

Visualisation · Alarms · Control · Diagnostics

SCADA Engineering HMI Development Alarm Management Plant Visualisation
05
Data

Historian & Data

Historian · SQL · Trends · Reporting

Historisation SQL Integration Plant Trends Reporting
06
Operate

Operations

Operators · Engineering · Maintenance · Production

Operational Visibility Engineering Access Maintenance Support Production Insight

Choose a package that fits your operation

Compare project delivery and ongoing OT support packages, with increasing scope, engineering responsibility and operational coverage.

Project
Support Flexible Scope
Focused
Project Package
Core scope
Quoted to requirement

For clearly defined automation changes, modifications and specialist engineering requirements.

  • PLC programming & modifications
  • SCADA / HMI configuration
  • I/O configuration
  • Control sequence changes
  • VSD & instrumentation integration
  • Fault finding & troubleshooting
  • Testing & verification
  • Documentation & backups
Discuss Your Project
Support Package
Flex support
Quoted to requirement

Flexible specialist support for plants with internal engineering or maintenance resources.

  • Remote PLC support
  • SCADA / HMI troubleshooting
  • Fault finding & diagnostics
  • Minor software modifications
  • Backup assistance
  • Technical consultation
  • On-site support on request
  • Support quoted as required
Choose Flex Support
Managed
Project Package
Full scope
Quoted to requirement

For greenfield, brownfield and modernisation projects requiring complete end-to-end OT engineering delivery.

  • Everything in Multi Scope
  • Control philosophy development
  • Complete PLC implementation
  • SCADA & HMI implementation
  • OT network architecture
  • Historian & database integration
  • Full commissioning & handover
  • Complete project documentation
  • Operator & technical handover
  • Post-project support planning
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Support Package
Total support
Long-term SLA

Comprehensive OT engineering support for operations requiring a long-term technical partner.

  • Everything in Care Support
  • Dedicated OT engineering support
  • Priority incident response
  • Remote & on-site engineering
  • PLC, SCADA & historian support
  • OT network support
  • Engineering change management
  • Lifecycle & obsolescence planning
  • Regular OT system reviews
  • Continuous improvement support
Discuss Total Support

Built for operations where reliability matters

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Questions about working with Metcode OT

Metcode OT supports existing and operational control systems across multi-vendor environments. We can assess your current setup, establish access and backups, support PLC and SCADA systems, troubleshoot faults, implement modifications, and maintain critical system documentation. Support can be provided remotely or onsite, with ongoing support options available for plants requiring continuous engineering assistance.
Yes. Our work includes Siemens, Rockwell, Unitronics and Ignition environments, together with common industrial networks, drives, historians and database systems.
Yes. Support can be delivered remotely, onsite, or as a combination of planned site visits and remote engineering sessions depending on the plant and scope.
Yes. Metcode OT can take over existing control and automation systems even where documentation is incomplete or outdated. We assess the installed system, recover and verify available PLC and SCADA backups, review network and communications configurations, identify connected equipment, and reconstruct critical system documentation where required. From there, we establish a reliable engineering baseline for ongoing support, troubleshooting, upgrades and future modifications.
Yes. Metcode OT supports control system upgrades, modifications, integration, cold and hot commissioning, testing, handover and post-commissioning support.